Portland Yacht Services
58 Fore Street
Portland, ME 04101
207-774-1067



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Windrifter

As we all know bottom paint build up has plagued boat owners for a long time. One method we use at Portland Yacht Services to strip bottom paint is Soda Blasting: a revolutionary application that strips paint from boats with no damage to the integrity of the substrate (gelcoat). We originally began this project with a signed estimate to remove bottom paint build up; however when we got into the Soda Blasting portion of the job we discovered a serious blister problem. After consulting with the customer it was decided that we needed to power-plane the bottom; which is a more aggressive approach of repair that involves removing gelcoat and fiberglass. We begin by doing several test areas to determine how much product needs to be removed in order to establish a good workable surface. Once this is determined the entire bottom is then planned. Next we determine if we need to put back any of the fiberglass we removed. On this particular job no fiberglass was needed to be put back. Instead five coats of vinylester resin were applied to the bottom to seal the open fiberglass. After the resin is applied and sanded smooth an epoxy barrier coat is then applied as preparation for bottom paint. It is recommended to apply a (hard paint) flag coat of bottom paint which would be a different color than the final color so to warn you when it is time to apply more bottom paint. The final application of bottom paint should be an (ablative type), which erodes slowly to prevent bottom paint build up.

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Windrifter - 42' Westsail Sailing Vessel
Freshly Soda-Blasted
A Previous Repair Revealed
 
Notice The Gelcoat Pitting & Crazing
Gelcoat Voids From The Factory
Badly Compromised Gelcoat
Factory Seam Compromised
Previous Blister Repairs Revealed
Old Blister Repair's Faired With Epoxy
Gelpeel Batten To Maintain Straight Line
The Entire Bottom Looked Like This
Gel-Peeling A 42' Westsail Sailing Vessel
Many Passes Are Needed To Complete Job
Starting At Batten To Maintain A Finished Edge
Debris Is Caught With A Vacuum Attachment
Thru-Hull To Be Faired Later
Gel-Peel Process Compleated
Additional Fairing Is Required
Fiberglass Applied To Factory Keel Seam
Remaining Gelcoat Will Be Removed With Grinder
Rudder Shoe Will Need Fairing
Bottom To Be Sanded Smooth After Gel-Peel
Keel Seam Sanded Smooth
All Thru-Hull's Get Faired
Masking Is Required For Vinyl Resin Coating
Waterline Is Faired With Vinylester Putty
All Sanding Is Complete
Notice Barrier Coating Under Bottom Paint
New Bottom Paint
Launch Day!
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